A Case Study on Foamy Oil Characteristics of the Orinoco Belt, Venezuela

来源 :Advances in Petroleum Exploration and Development | 被引量 : 0次 | 上传用户:Susan616
下载到本地 , 更方便阅读
声明 : 本文档内容版权归属内容提供方 , 如果您对本文有版权争议 , 可与客服联系进行内容授权或下架
论文部分内容阅读
  [a] College of Petroleum Engineering, China University of Petroleum, Qingdao, Shandong, China.
  [b] Research Institute of Petroleum Exploration and Development, PetroChina, Beijing, China.
  * Corresponding author.
  Supported by Fundamental Research Funds for the Central Universities (NO.11CX06022A) and Major National Science and Technology Programs (NO.2011ZX05009-003).
  Received 22 December 2012; accepted 2 March 2013
  Abstract
  With a current recovery of less than 11%, the Orinoco Belt in Venezuela still contains potentially more than 1.3 trillion barrels of reserves of “three highs, one low” oil at a depth of 100 to 1500 m. 5 joint projects and one project of Petroleos de Venezuela SA are making plans to improve oil recovery in the area. So it is important for them to have a thorough knowledge of foamy oil characteristics. This reservoir has a peculiar behavior called as a foamy phenomenon. In order to characterize the properties of the foamy oil, this paper discussed unconventional test methodology and the detailed suite of laboratory procedures including PVT and pressure depletion tests used to examine the Orinoco heavy oil. The results showed substantial differences in characteristics of foamy oil and conventional oil studied, not only in terms of PVT behavior but also in terms of the production performance during pressure depletion tests. The foamy oil compressibility was betweenwhich was obviously higher than that of conventional oil. Differential liberation experiments of the oil, with obvious high formation volume factor, stable GOR, and low density showed a strong tendency to foam below the bubble point. Other notable observations were that more efficient oil recovery was achieved at high depletion rates while less free gas was produced.
  Key words: Foamy oil; Unconventional tests; The Orinoco Belt; PVT; Pressure depletion tests
  Sun, X. F., Zhang, Y. Y., Li, X. M., Cui, G. L., & Gu, J. W. (2013). A Case Study on Foamy Oil Characteristics of the Orinoco Belt, Venezuela. Advances in Petroleum Exploration and Development, 5(1), -0. Available from: URL: http://www.cscanada.net/index.php/aped/article/view/j.aped.1925543820130501.1058
  DOI: http://dx.doi.org/10.3968/j.aped.1925543820130501.1058
  INTRODUCTION
  The Orinoco Oil Belt is located along the southern margin of the Eastern Venezuela Basin, covering an area of approximately 55,000 km2. It is 600 km in length and 90 km in width. Within it lies one of the largest oil deposits in the world, roughly 1.3 trillion barrels of “oil in place” (Villarroel, 2008). The area is divided into four distinct production zones: Machete, Zuata, Hamaca and Cerro Negro according to the structural and sedimentary characteristics. Currently, 5 joint projects and one project of Petroleos de Venezuela SA are running in the Orinoco heavy oil belt. The daily oil production of the six projects is more than 11.7×104 t and the producing percentage is less than 11% (Hernandez et al., 2008).   The main purpose layer is at depths of 100 to 1500 m, which is a suite of unconsolidated sandstones with net thickness ratio of 0.5, and net pay varying areally from 5 to 100 m. Porosity and permeability measurements made on several wells reveal porosities are higher than 32%,Dusseault et al., 2008; Gipson et al., 2002; Gina, 2011).
  The heavy oil of Orinoco has great difference from other heavy oils in the world. It has the characteristics of high density high sulfur (average 35000 mg/L), high heavy metal nickel and vanadium (>500 mg/L) and low viscosity (generally lower than 20 Pa·s), which can form easily foamy oil. The oil can flow and the single well production is very high under cold production. The production of the horizontal well under the cold production can be up to 200 t/d.
  1. FOAMY OIL PVT STUDIES
  Foamy oil behaviour is a unique phenomenon associated with production of heavy oils. It is believed that this mechanism contributes significantly to the abnormally high production rate of heavy oils observed in the Orinoco Belt. This portion of the paper describes the unconventional test methodology and procedures used in the laboratory program conducted to characterize the oil of Orinoco and reveal the physical properties of heavy oil such as compressibility, density and GOR. Foamy oil PVT studies include the unconventional constant-volume depletion and differential liberation experiments.
  1.1 Test Methodology
  For foamy oils, due to the high viscosity of the oil, the gas bubbles cannot immediately coalesce together to form bubbles large enough to allow gravitational forces to separate gas from the oil when the pressure is below the buble point pressure. A large volume of the released gas is trapped within the porous media forming foamy oil (Huerta et al., 1986; Lago et al., 2000). For this reason the foamy oil is not a thermodynamic equilibrium system. That’s why non-conventional tests are needed to simulate more realistically heavy and extra heavy oil field behavior rather than conventional method.
  The main difference between the new method and the conventional one is that during the non-conventional test, the PVT cell was not shade, avoiding a rapid artificial nucleation of the gas micro bubbles and hence forming a separated gas phase. Due to the fact that foamy oil tendencies are more pronounced at rapid depletion rates, the rapid depletion test is conducted first to ascertain if the oil exhibits any foamy oil tendencies. If no foaming tendencies are observed, further lower rate depletion tests are not required, and the data from the first test will provide a suite of conventional black oil differential liberation data for the oil being examined. If foamy oil tendencies are observed, additional tests are then conducted at slower depletion rates to note the effect on pseudo bubble point pressure and oil properties.   1.2 Procedure
  Reservoir crude oil (24715 mPa·s) was recombined with methane gas and carbon dioxide at the reservoir temperature of 54.2 ?C to yield recombined reservoir oil with a gas-oil ratio of approximately 15.58 m3/m3 for use in the laboratory program. Oil formation volume factor of reservoir oil is 1.173 under reservoir condition. The recombined reservoir oil composition shows very high heptane plus (C7+) content, 73.91%. This oil was a common feedstock for all of the PVT and coreflood tests conducted.
  For this program, we conducted four complete PVT studies, with the only variation being the speed of the pressure reduction during constant-volume depletion and differential liberation experiments. These tests were classified as“rapid-rate” (60 minutes per depletion step), “mid-rate” (12 hours for each depletion step), “slow-rate” (1 days for each depletion step) and“equilibrium” (5 days per depletion step with agitation). Pressure was monitored versus time for each change in volume of the PVT cell. Density was measured using a PAAR digital density meter, and viscosity was measured by a capillary tube viscometer.
  1.3 Results
  1.3.1 Constant-Volume Depletion Experiment
  Figure 1 shows the measured results of the relative volume for the four different rate depletion which demonstrates that foamy oil tendencies are pronounced. The relative volume versus pressure curves move to the direction of pressure reduction with increasing depletion rate. The buble point pressure and pseudo bubble pressure can be determined from intersections of two slopes in relative volume versus pressure curves shown in Figure 1. Bubble point pressure can be estimated from conventional PVT test (equilibrium). Pseudo bubble point pressure(The point at which the bubbles of free gas can finally start to escape from solution as a distinct free gas phase)can be estimated likewise but from non-conventional PVT results. Figure 1 shows that bubble pressure is 4.95 MPa, and pseudo bubble pressures for the three different depletion rates are 3.44 MPa, 2.74 MPa, and 1.89 MPa.
  Figure 1
  Oil Compressibility and Relative Volume Versus Pressure
  Oil compressibility data increase gradually with the reducing of pressure at all four depletion rate sets of data because of the existence of foamy oil phenomenon. When the pressure is between bubble point pressure and pseudo bubble point pressure, the oil compressibility data increase sharply. The foamy oil compressibility is between 10-120×10-4 MPa-1, which is obviously higher than that of conventional oil. When the pressure is above the bubble pressure, the difference of oil compressibility data between the four depletion rate tests is small. However, when the pressure is between bubble point pressure and pseudo bubble point pressure, higher foamy oil compressibility data are observed in the slow-rate depletion test compared with those in the rapid-rate depletion at the same pressure. The reasons for such phenomenon are that both conventional and non conventional tests are in a similar fashion above the bubble point. Pressure as all gas is solubilized in the oil and no free gas phase exists. However, the gas micro bubbles retained in the oil produces a greater compressibility in the non-conventional test when the pressure is between bubble pressure and pseudo bubble pressure, and the slower the rate, the phenomenon of foamy oil is more obvious.   1.3.2 Differential Liberation Experiment
  The formation volume factor data, gas-oil ratio, density and viscosity data from all four depletion rate sets of data have been plotted and appear as Figures 2 and 3.
  Figure 2
  Gas-Oil Ratio and Oil Formation Volume Factor Versus Pressure
  Figure 3
  Viscosity and Density Versus Pressure
  Figures 2 and 3 show that the formation volume factor data, gas-oil ratio, density and viscosity data from all four depletion rate is essentially the same above buble pressure regardless of depletion rate because all gas is solubilized in solution in the oil and no free gas phase exists. However, examination of the data between bubble point pressure and pseudo-bubble point pressure indicates the expected foamy oil behaviour with obvious increases in formation volume factor and the accompanying stability of GOR. Reductions in density are observed in the rapid rate depletion test in comparison to the slower rate and equilibrium rate experiments. At the pseudo bubble point pressure of different depletion rate tests, the formation volume factor and density will reach their maximum value, and below this pressure it decrease due to gas liberation. The viscosity profile did not appear to be strongly affected by the depletion rate for the oil.
  2. PRIMARY PRESSURE DEPLETION TESTS
  The objective of this study is to conduct primary depletion tests in a sandpack and determine the effect of depletion rate on foamy oil production.
  2.1 Setup
  The schematic of the experimental setup is shown in Figure 4. It consists of: (a) a 50-cm-long sandpack equipped with three pressure ports; (b) a mixer for preparation of live oil; (c) back pressure regulator; (d) oil and gas collectors, (e) a data acquisition system which is used to record data from various instruments during the experimental run.
  Figure 4
  Schematic of the Experimental Setup
  2.2 Sand Pack Preparation and Fluid Data
  According to the average porosity, average permeability and grain composition of the Orinoco Belt, the sand packs were made of clean sand with a grain size between 60 and 80 mesh. To prepare the sand packs, after pulling a vacuum, the sand packs were first saturated with water. The volume of water imbibed were a measure for the initial pore volume. The permeability was measured by flowing water through the sand-packs. The water saturation was established by a subsequent dead oil flood. A material balance calculation determined the initial oil saturation and the irreducible water saturation. Sand packs under different depletion rate are summarized in Table 1. Live oil was the same as the oil used in the foamy oil PVT studies.   Table 1
  2.3 Procedure
  (3) Once the sandpacks were filled with live oil, they were ready for the depletion experiments. The displacement pump was operated at constant-flow refill mode. The depletion experiments were done at rates of 0.4, 0.8, and 1.6 MPa/h.
  (4) Track and record the produced oil and gas volumes.
  Figure 5
  Pecovery, Oil Production, and GOR Versus Pressure
  2.4 Results
  The results (recovery, oil production, and GOR vs. pressure) have been plotted for each of the tests and appear as Figure 5. In summary, they are:
  (1) The results from Figure 4 indicates that when the depletion rate was 0.4, 0.8, and 1.6 MPa/h, the final recoveries was 17.2%, 19.1, and 24.6. The maximum of oil production was 5.07, 13.07, and17.87 g, and the final GOR were 90.5, 70.2, and 45.6 m3/m3. So as depletion rate increases, recovery and the maximum of oil production also increases. However, final GOR decrease. The production performance of foamy oil is related with the depletion rate. This is because rapid reductions in pressure allow little time for the gas bubbles to nucleate and promote more foaming and slower depletion rates allow more time for gravity and IFT forces to coalesce the liberated gas phase and for gradual evolution to occur.
  (2) The pseudo bubble point should be observed by tracking the GOR, oil recovery and oil production. Between the true and pseudobubble points, the evolved gas should remain trapped in the in situ and expelled oil. This means that, even though oil is being displaced from the matrix by the expansion of in situ gas bubbles trapped as a dispersed phase inside the oil, the GOR of the produced fluid will not increase sharply, and the oil recovery and oil production increase rapidly( having a protruding part) because of the mechanism of foamy oil. For this reason, the pseudo bubble point at the three depletion rate can be determined from Figure 4 which are 3.0 MPa, 2.4 MPa, and 1.5 MPa. We can see that the pseudo bubble point decreases with depletion rate increasing, demonstrating a longer production process of foamy oil.
  CONCLUSIONS
  (1) The relative volume versus pressure curves moved to the direction of pressure reduction with increasing depletion rate. Bubble pressure was 4.95MPa, and pseudo bubble pressures for three different depletion rate tests were 3.44 MPa,2.74 MPa, and 1.89 MPa.
  (2) The foamy oil compressibility was between 10-120×10-4 MPa-1, which was obviously higher than that of conventional oil. Higher foamy oil compressibility data were observed in the slow rate depletion test compared with those in the fast rate depletion at the same pressure.   (3) Differential liberation experiments of the oil, with obvious high formation volume factor, stabe GOR, and low density showed a strong tendency to foam below the bubble point.
  (4) More efficient oil recovery was achieved at high depletion rates while less free gas was produced.
  (5) The use of a combination of multiple depletion rate PVT studies, as well as depletion test procedures in porous media, allow a much better understanding of the characteristics of foamy oil in the Orinoco Belt, Venezuela.
  REFERENCES
  [1] Villarroel, T. (2008). New Developments in Orinoco Oil Belt Projects Reflect a Positive Effect on the Areas Reserves. In Proceedings world heavy oil congress, Edmonton, 10–12 March, 2008.
  [2] Hernandez, E., Bauza, L., & Cadena, A. (2008). Integrated Reservoir Characterization and Oil in Place Estimation for Ayacucho Area, Orinoco Oil Belt Venezuela. In Proceedings World Heavy Oil Congress, Edmonton, 10–12 March, 2008.
  [3] Dusseault, M. B., Zambrano, A., Barrios, J. R., & Guerra, C. (2008). Estimating Technically Recoverable Reserves in the Faja Petroliferadel Orinoco-FPO. In Proceedings World Heavy Oil Congress, Edmonton, March 10–12, 2008.
  [4] Gipson, L. J., Owen, R., & Robertson, C. R., et al. (2002). Hamaca Heavy Oil Project: Lessons Learned and an Evolving Development Strategy. In SPE International Thermal Operations and Heavy Oil Symposium and International Horizontal Well Technology Conference, 4-7 November 2002, Calgary, Alberta, Canada.
  [5] Gina, V. R. (2011). Steam Injection Experiences in Heavy and Extra-Heavy Oil Fields, Venezuela. In SPE Heavy Oil Conference and Exhibition, 12-14 December 2011, Kuwait City, Kuwait.
  [6] Huerta, M., Otero, C., & Rico, A. et al. (1986). Understanding Foamy Oil Mechanisms for Heavy Oil Reservoirs During Primary Production. In SPE Annual Technical Conference and Exhibition, 6-9 October 1996, Denver, Colorado.
  [7] Lago, M., Gomes, R., & Huerta, M. (2000). Visualization Study During Depletion Experiments of Venezuelan Heavy Oils Using Glass Micromodels. In Proceedings Petroleum Society’s Canadian International Petroleum Conference 2000, Calgary, Alberta, June 4-8, 2000.
其他文献
听说,有人要砸我陶渊明的场子。  前些日子,有个教授竟然在网络上说我幽默(搞笑),毁我清誉。  他的理由是我的一条朋友圈:  种豆南山下,草盛豆苗稀。  晨兴理荒秽,带月荷锄归。  教授分析,说我一开始写“种豆南山下”,让大家以为我陶渊明好像很会种田的样子,种个豆豆都要发朋友圈!谁知道下面突然来一句:草盛豆苗稀。说我日夜努力,草却比豆苗茂盛,种个鬼田哦。  他一下子就勾勒出我一副强行卖弄失败的模样
期刊
金燕最近很苦恼,她平时最害怕蟑螂、蜘蛛之类的生物,可偏偏被安排入住学校的老宿舍。寝室里常有那么几只蟑螂肆无忌惮地跑来跑去,甚至有的虫子还会飞。偏偏金燕的身手不及它们敏捷,才伸出脚去,蟑螂早已溜得无影无踪。据说蟑螂繁殖能力极强,早前甚至有这样一句传言:“当你在家中看见一只蟑螂的时候,家里至少有两万只蟑螂了。”每思及此,金燕总会不寒而栗。  今天,宿管阿姨来查房时,看到了金燕面对蟑螂时的夸张表情,终是
期刊
[a] Institute of Drilling Technology, Shengli Petroleum Administration Bureau, Dongying, Shandong, China.  * Corresponding author.  Received 20 February 2013; accepted 18 March 2013  Abstract  In stea
期刊
[a] Southwest Petroleum University, Sichuan, China; b) Geological Exploration and Development Research Institute in Sichuan-Changqing Drilling and Exploration Engineering Corporation, CNPC, Sichuan, C
期刊
[a] Basin and reservoir research center, China University of Petroleum, Beijing, China.  [b] Oil and gas Survey, China Geological Survey, Beijing, China.  [c] Petroleum exploration and production rese
期刊
[a]Commonwealth Scientific and Industrial Research Organization (CSIRO), Earth Science and Resource Engineering, 26 Dick Perry Ave, Kensington, Perth, Western Australia 6151.  [b]Council of Scientific
期刊
Abstract  In this paper, a linear elastic constitutive model is described. The model consists of a three dimensional analyses of stress concentration around an arbitrarily oriented borehole, due to an
期刊
[a] Dongxing Oil Production Factory, Shengli Oilfield Company, Dongying, China.  * Corresponding author.  Received 23 February 2013; accepted 28 March 2013  Abstract  Heavy oil exploitation wastewater
期刊
[a]PhD, Reservoir Engineer, Petroleum Company of Trinidad and Tobago (Petrotrin), Trinidad and Tobago.  *Corresponding author.  Received 10 July 2012; accepted 18 September 2012  Abstract  Future deep
期刊
Abstract  Growing demand for oil and gas is driving the exploration and production industry to look for new resources in un-explored areas, and in deeper formations. According to the Bureau of Ocean E
期刊