This study reports the effect of vertical baffles on the group D powder mixing and drying characteristics in a batch fluidized bed dryer. Results obtained in this study showed that operating the fluidized bed dryer with vertical baffles gave better particle mixing. This is due to the fact that the vertical baffles acted to limit the growth of small bubbles into large bubbles and the small bubbles caused more vigorous mixing in the bed of particles before finally erupting at the bed surface. Thus, insertion of vertical baffles is a useful way to process group D particles in a fluidized bed, especially when the fluidized bed is large.