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The effect of gas pressures on the mean pore size, the porosity and the pore size distribution of lotus-type porous magnesium fabricated with Gasar process were investigated. The theoretical analysis and the experimental results all indicate that there exists an optimal ratio of the partial pressures of hydrogen pH2 to argon pAr for producing lotus-type structures with narrower pore size distribution and smaller pore size. The effect of solidification mode on the pore size distribution and pore size was also discussed.