Stress-corrosion behavior and characteristics of the friction stir welding of an AA2198-T34 alloy

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To better understand the stress-corrosion behavior of friction stir welding (FSW), the effects of the microstructure on the stress-cor-rosion behavior of the FSW in a 2198-T34 aluminum alloy were investigated. The experimental results show that the low-angle grain bound-ary (LABs) of the stir zone (SZ) of FSW is significantly less than that of heated affected zone (HAZ), thermo-mechanically affected zone (TMAZ), and parent materials (PM), but the grain boundary precipitates (GBPs) T1 (Al2CuLi) were less, which has a slight effect on the stress corrosion. The dislocation density in SZ was greater than that in other regions. The residual stress in SZ was +67 MPa, which is greater than that in the TMAZ. The residual stress in the HAZ and PM is ?8 MPa and ?32 MPa, respectively, and both compressive stresses. The corrosion potential in SZ is obviously less than that in other regions. However, micro-cracks were formed in the SZ at low strain rate, which indicates that the grain boundary characters and GBPs have no significant effect on the crack initiation in the stress-corrosion process of the AA2198-T34. Nevertheless, the residual tensile stress has significant effect on the crack initiation during the stress-corrosion process.
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