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The coking observation and particle flow behaviour in both thermal plasma and cold plexiglas downers were investigated in a binary particle system formed by injecting coarse inert particles (carrying coke away and scouring wall) and fine coal powders into the downer reactor. The results demonstrate that this scheme is a rational selection to prevent coking on downer walls and improve particle velocity distribution along the radial direction.When injected coarse particles mixed with fine powders in downers, the fluctuation of local particle velocity in the radial direction becomes smaller and two peaks in the radial distribution of local particle velocity occur due to the improved dispersing character and flow structure, which are beneficial to the thermo-plasma coal cracking reaction and coking prevention.