Optimization of Cu content for the development of high-performance T5-treated thixo-cast Al-7Si-0.5M

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Cu content has been successfully optimized in a thixo-cast and directly aged (T5-treatment) Al-7Si-0.5Mg (wt.%) alloy.Even after the 0.5% Cu addition,plate-like Al2Cu (θ\') phases,which contribute to high strengths and large plasticity,are precipitated.The formation of a large fraction of Cu-containing brittle phases could be suppressed as well.Then,the Al-7Si-0.5Mg-0.5Cu alloy exhibits high ultimate tensile strength,0.2% proof stress,and elongation to failure of 296 MPa,209 MPa,and 8.8%,respectively.This results in a high quality index similar to that of solution-treated and subsequently aged (T6-treated)Al-7Si-Mg alloys.A Cu addition over 1.0% further improves the strengths;however,this leads to poor ductility because of the high fraction of Cu-containing brittle phases.
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