Al-Si-Cu-Mg foundry alloys are used in casting process technologies.However,their strength proper-ties remain low due to their microstructural characteristics and porosity.In this work,the microstruc-tural characteristics,dislocation densities,and mechanical properties of Al-Si-Cu-Mg cast alloys prepared through different casting methods were studied experimentally.Four casting processes,namely,gravity casting (GC),rheocasting (RC),thixoforming (Thixo),and Thixo with heat treatment,were used.The GC and RC samples had mainly dendritic α-Al phase microstructures and exhibited coarse Si particles and intermetallic compounds in their interdendritic regions.By contrast,the Thixo and heat-treated Thixo(HT-Thixo) samples exhibited microstructural refinement with uniformly distributed α-Al globules,fine fibrous Si particles,and fragmented intermetallic compounds among α-Al globules.The accumulation of dislocation densities increased in the Thixo sample as the strain was increased due to plastic deforma-tion.Furthermore,the ultimate tensile strength and yield strength of the HT-Thixo sample increased by 87％ and 63％,respectively,relative to those of the GC sample.The cleavage fracture displayed by the GC and RC samples led to brittle failure.Meanwhile,the Thixo and HT-Thixo samples presented dimple-based ductile fracture.