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利用选区激光熔化(SLM)增材制造技术成功制备了5Cr Ni4Mo模具钢试件,研究了激光成形5Cr Ni4Mo模具钢的相变过程及其机制,分析了激光线能量密度η(激光功率与扫描速度之比)对SLM成形件致密度、显微组织和力学性能的影响规律。研究表明:过高的η(387.5 J/m)引起球化效应,使得成形件内部含有残留孔隙,成形致密度降低;过低的η(155.0 J/m)导致熔体润湿性较低,成形致密度较差。将η优化为258.3 J/m时,成形试件加工缺陷减少,成形致密度提升到98.12%。激光加工的快速冷却作用易导致马氏体相变;原始粉末中的Mn、Ni、Cr等合金元素可以增加过冷奥氏体的稳定性,降低马氏体临界冷却速度,从而确保了马氏体转变的顺利进行;随着η的降低,马氏体组织发生明显的细化。当η=193.8 J/m,成形试件具有较高的显微硬度(689.5 HV0.2)、较低的摩擦系数(0.44)和磨损率[2.3×10~(-5)mm~3/(N·m)]。
The 5Cr Ni4Mo die steel was successfully prepared by the selective laser melting (SLM) additive manufacturing technology. The phase transformation process and mechanism of 5Cr Ni4Mo die steel were studied. The relationship between laser energy density and laser scanning speed Ratio) on the density of SLM forming parts, microstructure and mechanical properties of the law. The results show that the excessively high η (387.5 J / m) causes spheroidization, which leads to the residual pores in the formed part, which leads to the decrease of the forming density. The too low η (155.0 J / m) Poor forming density. When η is optimized to 258.3 J / m, the processing defects of the formed specimens are reduced, and the density of forming is increased to 98.12%. Rapid cooling of laser processing easily lead to martensitic transformation; the original powder of Mn, Ni, Cr and other alloying elements can increase the stability of supercooled austenite and reduce the martensite critical cooling rate, thus ensuring that the Markov The transformation of the body proceeded smoothly. With the decrease of η, the martensitic structure was obviously refined. When η = 193.8 J / m, the formed specimens have higher microhardness (689.5 HV0.2), lower coefficient of friction (0.44) and wear rate [2.3 × 10 -5 mm 3 / ( N · m)].