Surface morphology and electrochemical behaviour of Ti-48Al-2Cr-2Nb alloy in low-concentration salt

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Electrochemical machining(ECM)is becoming increasingly important for the efficient machining of parts with a large ma-chining area.This is an addition challenge for ECM because of the very high machining current.To overcome this difficulty,a direct and effective strategy is to adopt the machining mode that uses a low-concentration electrolyte with a low current density.The purpose of this study is to reveal the electrochemical behaviour and surface morphology in low-concentration electrolyte.The polarization behavior of Ti-48Al-2Cr-2Nb is measured by linear sweep voltammetry and cyclic voltammetry curves.Theηω-j curves demonstrate the special dissolution behaviour of Ti-48Al-2Cr-2Nb at low current densities.The surface morphology,surface quality,and dissolution mechanism are analysed in three low-concentration electrolytes at different current densities after the ECM dissolution experiments.The results demonstrate that Ti-48Al-2Cr-2Nb exhibits three unique dissolution morphologies in the three solutions,and we found that the y-TiAl phase dissolves faster than the α2-Ti3Al phase.These results also show that 1%NaCl solution is more suitable for Ti-48Al-2Cr-2Nb in ECM compared with the other two solutions,considering its good surface quality,low breakdown potential,and high material removal rate.Later,the dissolution process of the sample in 1%NaCl solution at different corrosion times is revealed.Moreover,a dissolution model is proposed for the electrochemical dissolution behaviour of Ti-48Al-2Cr-2Nb in 1%NaCl solution.
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