Finite element simulation of three-dimensional temperature field in underwater welding

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Mathematical models of three-dimensional temperature fields in underwater welding with moving heat sources are built. Double ellipsoid Gauss model is proposed as heat sources models. Several factors which affect the temperature fields of underwater welding are analyzed. Water has little influence on thermal efficiency. Water convection coefficient varies with the temperature difference between the water and the workpiece, and water convection makes molten pool freeze quickly. With the increase of water depth, the dimensions of heat sources model should be reduced as arc shrinks. Finite element technology is used to solve mathematical models. ANSYS software is used as finite element tool, and ANSYS Parametric Design Language is used to develop subprograms for loading the moving heat sources and the various convection coefficients. Experiment results show that computational results by using double ellipsoid Gauss heat sources model accord well with the experimental results.
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