Most evaluations of modification level are done according to a specific scale based on an American Foundry Society (AFS) standard wall chart as qualitative analysis in Al-Si casting production currently. This method is quite dependent on human experience when making comparisons of the microstructure with the standard chart. And the structures depicted in the AFS chart do not always resemble those seen in actual Al-Si castings. Therefore, this qualitative analysis procedure is subjective and can introduce human-caused errors into comparative metallographic analyses. A quantization parameter of the modification level was introduced by setting up the relationship between mean area weighted shape factor of eutectic silicon phase and the modification level using image analysis technology. In order to evaluate the modification level, a new method called “intelligent evaluating of melt quality by pattern recognition of thermal analysis cooling curves” has also been introduced. The results show that silicon modification level can be precisely assessed by comparison of the cooling curve of the melt to be evaluated with the one most similar to it in a database. Most evaluations of modification levels are done according to a specific scale based on an American Foundry Society (AFS) standard wall chart as qualitative analysis in Al-Si casting production. This method is quite dependent on human experience when making comparisons of the microstructure with The standard chart. And the structures depicted in the AFS chart do not always resemble those seen in actual Al-Si castings. Thus, this qualitative analysis procedure is subjective and can introduce human-caused errors into comparative metallographic analyzes. modification level was introduced by setting up the relationship between mean area weighted shape factor of eutectic silicon phase and the modification level using image analysis technology. In order to evaluate the modification level, a new method called “intelligent evaluating of melt quality by pattern recognition of thermal analysis cooling curves ”has also been introduced. The results s how that silicon modification level can be precisely assessed by comparison of the cooling curve of the melt to be evaluated with the one most similar to it in a database.