Coal has often been regarded as a problem additive to solve and improve the surface finish of iron castings,but at the same time causes other issues such as increased loss on ignition,total fines and moisture in system sands.Although many altermatives have been tried,there is no real substitute for thw all round properties of this wonderful natural resource.With the correct choice of coal,the combination of low ash,high volatile and swell index properties coupled with the key element of grading size,ensures castings are produced free from metal penetration and surface related problems.By careful selection,safe handling and processing coal continues to offer a good simple cost effective solution.Coal is subject to regulations in storage,processing and transportation and then further subjected to safe handling and use by the foundry.Despite these handicaps,it is still economical to the end user and modern processing and grading methods ensure it is used in the optimum condition to help produce quality castings. Coal has often been viewed as a problem additive to solve and improve the surface finish of iron castings, but at the same time causes other issues such as increased loss on ignition, total fines and moisture in system sands. Yet many altermatives have been tried, there is no real substitute for thw all round properties of this wonderful natural resource.With the correct choice of coal, the combination of low ash, high volatile and swell index properties coupled with the key element of grading size, has castings are produced free from metal penetration and surface related problems.By careful selection, safe handling and processing coal continues to offer a good simple cost effective solution. Coal is subject to regulations in storage, processing and transportation and then further subjected to safe handling and use by the foundry. Despite these handicaps, it is still economical to the end user and modern processing and grading methods ensure it is used in the optimum condition to help p roduce quality castings.