Reduced energy consumption by using streamlined gating systems

来源 :China Foundry | 被引量 : 0次 | 上传用户:cnjhhzy
下载到本地 , 更方便阅读
声明 : 本文档内容版权归属内容提供方 , 如果您对本文有版权争议 , 可与客服联系进行内容授权或下架
论文部分内容阅读
In foundries a lot of effort is done to minimize energy consumption in the production to reduce costs and hence increase the competitiveness.At the same time the foundries must live up to the increased demands for high quality castings.Traditional gating systems are known for a straight tapered down runner,a well base and 90obends in the runner system.Previous work has shown that the traditional way of designing gating systems creates high inconsistency in flow patterns during filling.In the streamlined gating systems there are no sharp changes in direction and a large effort is done to confine and control the flow of the molten metal during mould filling.The main objective in the work presented here is to use the principles of the streamlined gating systems to reduce the weight of the gating system relative to the traditional layouts.By reducing the weight of gating system and thereby improving yield,the amount of molten iron needed is also reduced,hence reducing the energy consumption for melting.Experiments in real production lines have proven that it is possible to achieve a reduction in the poured weight by using the streamlined gating systems.In a layout for casting of three valve housings in a vertically parted mould the weight of the gating system was reduced by 1.1 kg changing from the traditional layouts to the streamlined gating systems.This weight reduction corresponds in this case to a 20%weight reduction for the gating system.Using streamlined gating systems with fan gates to give a beneficial heat distribution in the castings may be an efficient tool to eliminate the need for heat treatment.In the experiments the change in gating system from the traditional layout to the streamlined layout removed the need for heat treatment.This obviously means a huge energy saving in the foundry.The energy consumption for heat treatment of iron has been found to be 0.489 kWh/kg.The valve housing in the experiments weighs 3 kg so when the need for heat treatment is removed,around 1.5 kWh is saved per casting.Along with the reduction in energy used the foundry also save the cost of handling the castings for the heat treatment and the production times is reduced considerably When the moulds for the vertical layout is produced on a DISAMATIC that produces 350 moulds an hour the total energy saved per hour for both melting and heat treatment becomes 2,000 kWh and per eight hour work day 16,000 kWh.Seen in this perspective the potential for saving energy in the foundries is substantial.Furthermore the experiments where ductile iron valve housings was cast also proved that it is possible to lower the pouring temperature from 1,400oC to 1,300oC without the risk of cold runs.This is possible due to a high flow rate during mould filling in combination with low velocities due to the use of fan gates.All of this has also been investigated in experiments using glass plate fronted moulds. In foundries a lot of effort is done to minimize energy consumption in the production to reduce costs and hence increase the competitiveness. At the same time the foundries must live up to the increased demands for high quality castings .Traditional gating systems are known for a straight tapered down runner, a well base and 90obends in the runner system. Previous work has shown that the traditional way of designing gating systems creating high inconsistency in flow patterns during filling. the streamlined gating systems there are no sharp changes in direction and a large effort is done to confine and control the flow of the molten metal during mold filling. main objective in the work present here is to use the principles of the streamlined gating systems to reduce the weight of the gating system relative to the traditional layouts.By reducing the weight of gating system and thus improving yield, the amount of molten iron needed is also reduced, thereby reducing the energy consumptio n for melting.Experiments in real production lines have proven that it is possible to achieve a reduction in the poured weight by using the streamlined gating systems. a layout for casting of three valve housings in a vertically parted mold the weight of the gating system was reduced by 1.1 kg changing from the traditional layouts to streamlined gating systems. This weight reduction corresponds in this case to a 20% weight reduction for the gating system. Using streamlined gating systems with fan gates to give a heat heat distribution in the castings may be an efficient tool to eliminate the need for heat treatment. The experiments in change the gating system from the traditional layout to streamlined layout removed the need for heat treatment. This great means a huge energy saving in the foundry. The energy consumption for heat treatment of iron has been found to be 0.489 kWh / kg. The valve housing in the experiments weighs 3 kg so when the need for heat treatment isemoved, around 1.5 kWh is saved per casting. Along with the reduction in energy used the foundry also save the cost of handling the castings for the heat treatment and the production times is reduced vest When the molds for the vertical layout is produced on a DISAMATIC that produces 350 molds an hour the total energy saved per hour for both melting and heat treatment becomes 2,000 kWh and per eight hour work day 16,000 kWh.Seen in this perspective the potential for saving energy in the foundries is substantial. Future of the experiments where ductile iron valve housings was cast also proved that it is possible to lower the pouring temperature from 1,400 ° C to 1,300 ° C without the risk of cold runs.This is possible due to a high flow rate during filling filling in combination with low velocities due to the use of fan gates. Of this has also been investigated in experiments using glass plate fronted molds.
其他文献
一、经济价值檫树(Psudosassafras laxiflora)亦称檫木、南树等,为我国特产的优良用材树种,主要分布于长江流域以南,在云南的东南部、广西的西北部、广东的东北部亦有分布。
在杉木幼林未郁闭以前,由于幼苗质量及其和造林地环境条件的矛盾,结果在幼林内就出现了生长发育有一定差异的各级树木。当幼林郁闭以后,就进入了群体发展的新阶段,由于树冠
我所一职工前年回乡探亲,见刚落针的花生遭受蚜虫为害,就用乐果喷杀之,结果当年花生增产30%左右,第二年试用也见奇效。这经验后来在该大队推广施用于三类禾及豆类作物,皆能
由中共绵阳市委宣传部、绵阳市文联、山东省文联主办,绵阳市摄影家协会和山东省摄影家协会承办的《地震重灾区摄影作品展》近期在济南开展。展览当天吸引了众多市民前来观看
引进国外先进教育成“龙头”2012年7月25日,第二届教育戏剧展演颁奖晚会上,冯小刚的出现引起了不小的轰动。当时正值电影《一九四二》紧张的后期制作阶段,冯小刚以天使投资人
初中数学教学的一个重要目的就是培养学生的思维能力与创新能力,造就具有创新性的人才。教学的最终目的是把人的创造能力诱导出来。以培养学生创造力为核心的教学是当代教学
期刊
高考数学命题追求能力立意下的新与美,对高考题的理解追求背后的自然与真谛。题目:(2016年高考数学浙江卷文科第20题)设函数f(x)=x~3+1/(1+x),x∈[0,1]。证明:(Ⅰ)f(x)≥1-x+
直销是人的事业,激励是直销事业的灵魂,通过激励并附诸行动的直销商能够在物质和精神两方面获得满足,有的还能够实现自我最高级的需要。因此,无论是自助还是助人,优秀的直销
利用图中电路,可以得到一个精度高,范围大的恒流源。运算放大器F_1接成加法器。为得到大电流输出,F_1输出端进行了电流扩展。F_2接成跟随器。F_8接成反相器。设F_1输出端电
国务院机关事务管理局、中共中央直属机关事务管理局印发《关于做好中央和国家机关节约粮食反对食品浪费工作的通知》后,中央国家机关各单位积极行动,本刊将陆续刊登他们的做