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活塞销的外圆精度要求较高(外圆尺寸公差一般为0.01mm,圆柱度误差为0.0025mm),为保证质量,我厂的生产工艺要求在精磨后对活塞销外圆进行全检,因此在产量较大时,如何快速准确地进行检测是一个颇为辣手的问题。 开始时,我厂曾采用外径千分尺检查,但效率低、精度不高,为此,特设计制造出活塞销三表外圆检验器(见图1、2),一次可准确测定三点尺寸,工作效率大为提高。 一、千分表的选用 单从提高测量精度方面考虑,可采用扭簧比较仪,这是不少厂家的选择。然而扭簧比较仪的测头外形较大,同时,从检具结构上考虑,难以实现多点测量的意图,故此采用了千分表作指示器。
Piston pin requirements of the outer cylinder precision (cylindrical tolerance of the general size of 0.01mm, cylindrical error of 0.0025mm), in order to ensure the quality, I plant the production process requirements after grinding on the piston pin cylindrical inspection, Therefore, in the production of large, how to quickly and accurately detect is a rather hot issue. At the beginning, I used to inspect the outer diameter micrometer, but the efficiency was low and the accuracy was not high. Therefore, we designed and manufactured the three-table piston tester (see figure 1 and 2), which can accurately measure the three-point size , Work efficiency greatly improved. First, the choice of a single indicator from the measurement accuracy to improve consideration, the torsion spring comparator can be used, which is the choice of many manufacturers. However, torsion spring comparator probe shape larger, at the same time, from the seizure of structural considerations, it is difficult to achieve the intention of multi-point measurement, so the use of a dial indicator.