A fundamental premise of an accelerated testing is that the failure mechanism under elevated and normal stress levels should remain the same. Thus, verification of the consistency of failure mechanisms is essential during an accelerated testing. A new consistency analysis method based on the gray theory is proposed for complex products. First of all, existing consistency analysis methods are reviewed with a focus on the comparison of the differences among them. Then, the proposed consistency analysis method is introduced. Two effective gray prediction models,gray dynamic model and new information and equal dimensional(NIED) model, are adapted in the proposed method. The process to determine the dimension of NIED model is also discussed, and a decision rule is expanded. Based on that, the procedure of applying the new consistent analysis method is developed. Finally, a case study of the consistency analysis of a reliability enhancement testing is conducted to demonstrate and validate the proposed method. A fundamental premise of an accelerated testing is that the failure mechanism under elevated and normal stress levels should remain the same. Thus, verification of the consistency of failure mechanisms is essential during an accelerated testing. A new consistency analysis method based on the gray theory is proposed for complex products. First of all, existing consistency analysis methods are reviewed with a focus on the comparison of the differences among them. Then, the proposed consistency analysis methods are introduced. Two effective gray prediction models, gray dynamic model and new information and The process to determine the dimension of NIED model is also discussed, and a decision rule is developed. Based on that, the procedure of applying the new consistent analysis method developed. Finally, a case study of the consistency analysis of a reliability enhancement testing is conducted demonstrated and validate th e proposed method.