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通过理论计算与大生产实践结果表明,该工艺具有下列效果:生产稳定;降低吨钢燃耗、比普通烧钢法降低62.5％;减少烧损0.468％;均热炉生产能力提高三分之一;提高成坯率0.5％;节约初轧轧制电耗21.5％;为提高板坯热装炉提高热装温度100～150℃。通过钢锭理论冷凝计算及生产解剖钢坯检验,用硫印法验证轧制液芯率,选定可轧液芯率≤8％。通过对液芯锭轧制成品材表面质量的试验,其机械性能,塑性相对提高;工艺性能、晶粒度均达到国标标准。
The results of theoretical calculation and large-scale production show that the process has the following advantages: stable production; reducing the fuel consumption per ton of steel by 62.5% compared with the conventional method of burning steel; reducing the burning loss by 0.468%; increasing the production capacity of the soaking furnace by one third ; To improve the billet rate of 0.5%; saving initial rolling rolling power consumption of 21.5%; to improve the slab hot charging furnace to improve the hot charging temperature 100 ~ 150 ℃. Through the calculation of the steel ingot theoretical condensation and the production of anatomical steel billet test, Sulfur-stamping method to verify the liquid-core rate, the selected hydraulic core roll rate ≤ 8%. Through testing the surface quality of the liquid core ingot rolled into finished product, its mechanical properties and plasticity are relatively improved; the process performance and the grain size reach the national standard.